Core content developed on a pharma engineering project
This program was developed on-site by a team of senior chemical engineers, validation engineers, and biochemists working within an engineering consultancy during the construction of a new pharmaceutical plant to train their own engineers and technicians.
You will fill out a 120-page plus IQ OQ PQ protocol
You cannot reliably learn how to fill in an IQ OQ PQ protocol by discussing it abstractly!
So we will guide you step-by-step through the process, using a blank template from a real pharmaceutical plant construction site. This template will help you qualify a Clean-in-Place System.
The protocol will include;
- Product characteristics – what your system is looking to achieve/produce
- Production equipment – the equipment necessary
- Test scripts and methods – the steps involved in conducting a test
- Test parameters and acceptance criteria – defining acceptable test results
- Test checksheets – documenting and recording the test results
- Final approval – confirming that the validation process was successfully carried out
This is a fundamental skill for any validation professional and a key outcome for this program. You can take this completed and substantial document to any job interview to demonstrate your ability to complete this task.
Entry Requirements
This program is highly specialized so you MUST have one of the following skills or background:
- Commissioning & Qualification Experience: In any industry, such as Oil and Gas, Food Manufacturing, etc.
Or - Plumber/Pipefitter/Pipe Welder (e.g. high purity pipe fitter and orbital welder): You can interpret P&IDs and pipe skids and are tired of working outside on freezing cold construction sites.
Or - GMP Manufacturing Experience: You must have more than 18 months of factory floor experience.
Or - Quality Assurance or Quality Control in Pharma: You are worried about signing off on qualification documents you don’t fully understand.
Or - Engineer or Scientist: You are a chemical, process, petroleum, project, mechanical engineer, or a laboratory scientist wanting to move into a validation role or learn how to correctly complete an equipment qualification protocol.
Or - Validation Professional: You already work in qualification/validation (e.g., mechanical contracting company doing high-purity pipework installations) but have no formal training on IQ OQ PQ protocols.
What validation, CQV and C&Q jobs could I retrain for?
STEP 1, you take this “Equipment Validation Course” to retrain for the following roles;
- Validation Technician – Some pharma companies call this role:
- Associate QA Validation Specialist
- Equipment Validation Specialist
- QA Validation Associate
- QA Validation Specialist
- CQV Specialist – Some pharma companies call this role:
- CQV Junior Engineer
- C&Q Specialist
- C&Q Junior Project Manager
Career Paths
With validation, CQV and C&Q roles, you could work directly for:
- pharmaceutical companies on in-house projects
- engineering consultancies as part of a project team on small to large capital projects
STEP 2, then take our Pharmaceutical Validation Training Course – For Senior Validation Roles to get a level 7 university accredited “Certificate in Validation” from Technological University Dublin, Ireland and a more interesting job with a higher salary such as:
- Validation Engineer
- CQV Engineer
- Senior Validation Specialist
- C&Q Technician
Enroll in this program to learn…
- How to prioritize which parts of the equipment system are critical to qualify and which parts are not, using component impact assessments and risk management tools.
- How to read and interpret engineering documents such as P&IDs, Piping Isometrics, and Electrical Loop Drawings used to define the equipment system.
- How the intent of a process (like maintaining the product at the required temperature) is linked to the equipment used for this purpose.
- The tests and functional test scripts needed to confirm that the installed equipment meets the User Requirement Specifications (URS).
- How to use a traceability matrix tool to make sure all requirements in the URS are tested in the protocol.
- How to qualify equipment, instruments, piping systems, and automation controls.
- How to document all of these steps in a 120-page plus equipment qualification protocol which you will complete as your end-of-module assignment.
You’ll produce a number of deliverables throughout the program including…
- Complete 2 Quality Risk Management workshops on:
- Fault Tree Analysis (FTA)
- Failure Mode Effect Analysis (FMEA)
- Complete 5 Equipment Qualification Protocol workshops on the following to prepare you to populate your own protocol:
- Component Level Impact Assessment
- Equipment Installation Verification
- Piping Installation Verification
- Instrument Installation Verification
- Functional Verification Test
- Complete 12-question booklets (one for every week’s worth of content) which will summarise what you have learned for the week and ensure you retain and understand the information.
Populate a 120-page plus IQ OQ PQ protocol
The end of the module assignment and key outcome for the program will be for you to populate an IQ OQ PQ protocol for a Clean-In-Place system. The protocol will include;
- Product characteristics – what your system is looking to achieve/produce
- Production equipment – the equipment necessary
- Test scripts and methods – the steps involved in conducting a test
- Test parameters and acceptance criteria – defining acceptable test results
- Test checksheets – documenting and recording the test results
- Final approval – confirming that the validation process was successfully carried out
Complete 2 modules over 15-weeks
Module 1 – Manufacturing Safe Medicines and Medical Devices (GMP) (Weeks 1-5)
In this module, you’ll learn about the systems used in pharmaceutical manufacturing. You’ll learn about the rules and regulations such as Good Manufacturing Practices (GMPs) that you need to follow.
Module 2 – Commissioning and Qualification (IQ OQ PQ) of Equipment and Systems (Weeks 6-15)
In this module, you will learn to fill in a 120-page Qualification Protocol to qualify a Clean-In-Place system. You will also learn to read P&IDs, Piping Isometrics & Electrical Loop Drawings used to develop qualification protocols. And you’ll also learn how to qualify equipment, instruments, piping systems, automation controls, and building facilities.
So what is equipment validation?
Equipment validation which is more commonly referred to as equipment qualification is the regulated and documented act of proving that a mechanical, piping, software system or subsystem is installed correctly, operates as required and performs as expected under load. Qualification is part of the larger process of Pharmaceutical Validation is normally used for:
- Equipment
- Ancillary systems
- Instruments
- Utilities ((air, water, steam)
Equipment qualification makes sure that a facility and the equipment in it, function as required so that it can be approved by the regulatory agencies that have jurisdiction over that facility. It makes extensive use of IQ OQ PQ or Installation Qualification, Operational Qualification, and Performance Qualification.
These sequential steps are collated in an Equipment Qualification Protocol which is a written plan that states how qualification will be conducted including test parameters, product characteristics, production equipment, and decision points on what constitutes an acceptable result.
The protocol is written for each critical system and outlines the steps and measurements required, what proof is needed, what the expected outcomes are, and what should be done if actual outcomes deviate from this.
Entry-level equipment qualification roles tend to focus on populating or executing a pre-written equipment qualification protocol.
As you get more experience and develop a more in-depth understanding of what you are testing, you will begin to start writing and developing these test protocols.
Need more detailed information?
Watch this video on a validation engineer’s role!
For a great insight into validation roles from someone actually in the job, check out this video from the About Bioscience website, produced by the North Carolina Association for Biomedical Research (NCABR).
Hear from people who’ve taken this equipment qualification course
Colin Lane
Previous background:
Med device manufacturing
“Validation – A career move to tell your friends about”
“I would say to anybody out there, if you’re thinking about doing this validation course, just go for it. Do it.
There’s a great opportunity within the course to learn. There’s a lot of detail about what goes on in the industry, on the floor, and how things happen. Focus just as much on learning to actually educate yourself as much as passing exams.
Hear more and read how Colin moved from medical device manufacturing into validation.
Charles O Neill
Previous background:
Pipefitter/Plumber
“With hard work and determination, you can achieve your goal”
“As a pipefitter/Plumber who worked within the pharmaceutical industry for the last 20 years, this program gave me the tools I required for a career change and to upskill for a job in pharmaceutical manufacturing. Without this course, I don’t think I would have achieved this. I am happy to say that I have been successful in my employment search.
It is worth the challenge and with hard work and determination, you can achieve your goal.
Regina McNamara
Previous background:
Professional Painter
“I can study around work and family commitments”
Studying online is working well for me as I study around work and family commitments.
I would recommend this course to anyone that wants a new career in the Pharmaceutical and Medical Device Manufacturing industry.
Your 10 or 15 week class schedule
Note: If you’ve worked in a GMP Regulated Pharmaceutical Manufacturing Environment, you are exempt from the first 5 weeks (Module 1) of the program. You also get a price reduction.
15-Day Fast Track Option Available – For an additional cost, you can request an immediate start and complete the 2-module 15-week program in 15 days. This is going to be tough but your course leader will check your progress every morning and follow up with you to keep you on schedule. START within 24 working hours upon receipt of payment.
Module 1 – Manufacturing Safe Medicines and Medical Devices (GMP) (Weeks 1-5)
Module 2 – Commissioning and Qualification (IQ OQ PQ) of Equipment and Systems (Weeks 6-15)
This module was developed in consultation with the pharma industry including Pfizer and MSD.
Delivered by a practicing industry expert
Dr. Joe Brady
Full-Time Validation Lead
Lecturer, Technological University Dublin, Ireland
Senior Associate, GetReskilled
Dr. Joe Brady is a full-time practicing Validation Lead and an assistant lecturer with Technological University Dublin (TU Dublin), in the School of Chemical and Pharmaceutical Sciences. Joe is a certified trainer and highly experienced in competency-based training. He designs and prepares educational modules and full academic programs ranging from MSc, MEngSc. BSc, to Certificate level, for a range of academic institutions.
He is also a supervisor for MSc/MEngSc and Ph.D. theses. Joe has over twenty years of project experience in the pharmaceutical, biopharmaceutical, and medical device industries in Ireland, Singapore, China, The Netherlands, France, and the USA.
Hear from people who’ve taken this equipment qualification course
Mehmet Hascan
Previous background:
Technical Support
“Material was delivered in an engaging, interesting and supportive way”
The administration staff and lecturers at Getreskilled are first class and the course material was delivered in an engaging, interesting and supportive way.
I have now been working at Johnson and Johnson Vision Care as Validation Engineer in Limerick and I look forward to put what I have learned into practice.
Sharon Egan
Previous background:
Food Manufacturing
“Structurally well planned with the opportunity for practical application”
I found it to be interesting, structurally well planned with the opportunity for practical application of the course modules through various assignments.
I have worked in the Medical Device/Pharmaceutical and Food industries and found the course to be extremely relevant to all industries.
Start your application
Contact Details For This Course
Geraldine Creaner
How We Deliver Our Online Courses without ZOOM Classes
With every GetReskilled ONLINE program;
- Centralized Platform: We use one platform (Moodle) where you can log into your classroom anytime. Each week, you’ll watch videos and complete quizzes, tests, interactive activities, and projects. The course materials are available 24/7, so you don’t have to be online at a specific time. There are NO ZOOM classes. Study anywhere, anytime, such as after the kids are in bed or on the weekend.
- Flexible Schedule: Your working schedule may be unpredictable, so we offer flexible delivery. You can slow down, speed up, or pause the program as needed.
- Weekly Progress Checks: We release one week’s worth of material at a time and manually check your activity logs at the end of each week to ensure you are keeping up with your work.
- Dedicated Course Leader: You’ll have a course leader who will email or call you if it looks like you’re falling behind. They will help you develop a study plan to get back on track and finish the course.
All of this helps us to spot any potential issues early and helps you completely finish the program.
Add On Program – 5-Week Advanced Career Coaching – Open Your Eyes to Modern Job Hunting
This is a practical course, not a theoretical one. There is no “filler” content. Each and every task is specially designed to take you one step closer to the job you want in a structured way.
The course is assessed using a mock application for a real job advert. You’ll complete a 9-step application process simulation for a BioPharma/MedTech job, using the relevant tools and techniques.
“I never realised how much I didn’t know”
That’s the most common feedback we get when people finish this programme. And it really doesn’t take that long to get that new knowledge and start putting it to good use…
Week 1 – Get a comprehensive understanding of BioPharma/MedTech Industry and figure out jobs you can do